Exercise Bike Load Testing – Flywheel and Resistance Diagnosis
Learn how professionals perform a load test on an exercise bike to diagnose issues with the magnetic brake, flywheel, and resistance controller.
What is Load Testing for a Bike?
Load testing involves checking the resistance system's functionality at its minimum and maximum settings to ensure it provides the correct braking force.
Testing the Magnetic Brake Assembly
A technician will manually command the resistance motor to move to its extremes and visually confirm the magnets are moving correctly and not obstructed.
Checking the Flywheel and Bearings
A smooth, silent spin of the flywheel is essential. Any noise or roughness indicates a bearing issue that will affect performance.
Verifying Console and Controller Signals
Using a multimeter to ensure the control board is sending the correct voltage signals to the resistance motor.